Leveling and Deburring Lines:

Fully Automated Solution for Flawless Sheet Metal Processing

Integrated Leveling and Deburring Lines: Perfect Sheet Metal Parts in One Pass

Manual rework of sheet metal parts is often the bottleneck in modern manufacturing. Burrs, dirt, and internal stresses not only contaminate the components but are also the main cause of scrap, prolonged downstream processes, and defective welding results.

Two separate processing steps require additional storage and transport effort, increase handling, and cost valuable time.

The Solution for Your Sheet Metal Processing: Leveling and Deburring in One Line

Thus, fully integrated Leveling and Deburring Lines combine both necessary steps in a single, automated pass. This eliminates intermediate storage and multiple setups.

The result: You immediately receive optimum flat, burr-free, and stress-relieved sheet metal parts – the ideal foundation for the highest process reliability and quality in all subsequent manufacturing steps.

Deburring and Leveling in a Continuous Pass

More Quality, Lower Costs through System Integration

Optimal Flatness: Leveling after or before deburring eliminates final stresses and ensures optimal flatness.
Cost Reduction: Significant lowering of scrap and rework times through the elimination of manual steps.
Process Reliability: Highest repeatability and stable sequences, ideal for automated manufacturing environments.
Space and Time Savings: Short cycle times and a more compact plant layout due to the direct linkage of the machines.

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Industry 4.0 in Focus

Networking with OPC-UA Interface

Digitalization is the key to greater transparency and efficiency. Our leveling machines are equipped with an OPC-UA interface as standard.

This networking guarantees:

Real-Time Data Exchange: Seamless communication and control of all components – from the deburring machine to the part leveling machine.
Maintenance 4.0: Utilization of process data for Predictive Maintenance.
Easy Integration: Effortless connection to your MES and ERP systems to ensure full process control.

Maximum Flexibility

Brand-Independent Line Concepts

KOHLER Maschinenbau GmbH is your independent expert for leveling technology. We are able to flexibly combine our part leveling machines with any deburring machine – regardless of the manufacturer.

This means for you:

Best Solution: You receive the optimally coordinated overall solution that perfectly matches your individual requirements profile and your existing machinery.
Customized Layout: Through flexible transport solutions, including curved conveyor systems, we adapt the line optimally to the geometry of your production hall.

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Increase Your Quality

And Lower Your Costs

Are you looking for the perfect Deburring and Leveling Line for your precise components?